IE030103A
Chapter 10
Full Summary Analysis

An Earlier View Of The Darrieuses While Still At Altamont
Blade Efficiency - Not The Same As The Betz Efficiency
The wind energy field owes its birth to some extent to the slow
turning, multi-bladed water pumping windmills of years past here in the U.S. and
claims to improve upon them with wind turbines for electrical energy generation
that turn faster. Here we can provide formulas that show with more exactness
what is happening. Energy conversion takes place with slow rotational speeds of
the blades but it isn't until they start moving faster with respect to the wind
speed that they begin to make a good accounting of themselves.
As might
be expected, a number of factors go into the design and operation of the blades
in making them more efficient and allowing them to run faster. Their size and
shape, otherwise known as their profile, are important and their attack angles
and pitch angles as well. Here in this chapter the discussion centers on and
limits itself to how the efficiencies are improved by means of control of the
velocities of the blades with respect to the wind velocities that they see while
deflecting these velocities. The importance of the deflection process in
converting the kinetic energy of the wind to a driving force on the moving blade
has already been discussed at length. Now some thought is given to how well the
blade accomplishes this conversion in a detailed manner and with some
quantifiable results.
Here below are graphs that show the distributions
of the energy capture along blade lengths for both the horizontals and the
verticals. Added to them are curves of the efficiencies of capture, that is how
much energy is being produced compared to that which is available. These
efficiency curves are those at the top in the first graph, for the horizontals,
and are those that peak to the right at the top of the second graph, for the
verticals.


The graphs are based on a measure along the x-axis of not the
linear distance along the radius of the rotors but the areas of the rotor sweeps
starting from zero. This doesn't make any difference in the case of the
verticals with their rectangular swept areas since the area increases linearly
with the radial distance. But there is a difference for the horizontals, where
the area increases with the square of the radial distance. In both cases, equal
distances along the x-axis represent equal rotor areas. So in reviewing the
above graph for the horizontals, it is important to note that, for example, the
location of the point at 25% of the blade length from the rotor center is at
6.25% along the x-axis of the graph and the location of the point at 50% of the
blade length is at 25% of the full distance along the x-axis of the graph. As
can be seen, the amount of energy generated as represented by the area of the
graph under the curve from the midpoint to either of these two points is a small
percentage of the total area. The lion's share of the energy is clearly obtained
from the blade midpoints on out to the tips (all assumptions holding that were
made earlier).
Most of the reason for this lower rate of energy
conversion within a radius of one half of the blade length, as was mentioned in
the last chapter, is the lower material efficiency of the blades within this
region. Along this part of their lengths, the blades are not accessing as much
wind for conversion. However, another reason also applies and it can be
described as a lower "blade efficiency". As the slow moving blade lengths
encounter the wind, instead of reducing its velocity there significantly,
thereby extracting its kinetic energy, the blades just divert it into a swirl
pattern downwind of themselves, which is not effective in reducing its kinetic
energy.
The Blade Efficiency Formulas And
Graphs
The Horizontals
Now for the interesting part. Our formulas give us
two ways of determining what this decrement or inefficiency of the energy
conversion is and, thus, the resulting blade efficiency. One is to look at what
energy is removed from the kinetic energy in the wind for various blade velocity
ratios and blade pitch angles. The other is to look at what energy is added to
the blade for various blade velocity ratios and blade pitch angles. These two
energies can then be compared. It would be well that they turn out to be the
same under all conditions. And they do. The reduction of the kinetic energy of
the wind turns out to be the same as the energy added to the blade.
Here
are the derivations of the formulas and the resulting formula for the %E:


Here is the graph for the %E obtained from this formula for various blade velocity ratios, R, and pitch angles, including 0 degrees:

Notice that at high blade speeds in relation to the wind (R
values) the blade efficiency drops off for pitch angles other than zero. For the
pitch angle of zero degrees it remains at nearly 100% up to an R value of 10 and
beyond. Notice also that the efficiency decrement becomes sensitive to even very
small pitch angle differences at these high R values. This is an additional
disadvantage of running at fast blade speeds. It also demonstrates why a pitch
angle of zero degrees, despite the ordinary intuitive difficulty in
understanding it, can be so beneficial. Given the absence of flow separation,
something often not avoidable but if so, the blade is simply more efficient at
all R values.
"In relation to the wind" means what it says. Wind turbines
are often compared for their ability to generate energy in low wind conditions
and low wind conditions mean high R values, the same R values that pertain to
fast moving blades in better wind conditions.
This, again, is a somewhat
elementary view that does not take into account the airflow deflection at more
remote distances from the blade surfaces. As was discussed in earlier chapters,
if such additional air mass deflection is included in these calculations,
negative pitch angles add to rather than subtract from the blade efficiencies up
to a point. But the same conclusions, in general, can be reached for this more
general case, that is, that the efficiency at high R values is sensitive to
small pitch angle differences and that a zero degree pitch angle tends to
maintain the efficiencies at a high value rather than allowing them to decrease.
These are important conclusions.
The above graph can be presented again,
for only a pitch angle of zero degrees and up to a maximum value for R of 5
rather than for a higher value. The attractive feature of this graph is that it
is applicable practically universally to all sorts of wind turbines of different
configurations and their blades, running at a wide range of speeds at whatever
locations along their lengths and moments of time. It indicates in the clearest
of terms that blade efficiencies cannot be but so great at such and such R
values.
Here is what the graph looks like:

As the wind passes over the blade and is deflected it gives up its
energy and this graph shows, as a maximum, just how much. Notice that, as a rule
of thumb, the energy conversion can be seen to be quite good at an R value of 2
- about 95%. It is not bad at an R value of 1 either - about 83% - but it drops
off very quickly at a value of .5 - about 60% - and below. If good energy
conversion is required, then, it is best if all locations along the blade
lengths and during as much of the rotational cycle as possible, have velocities
equal to that of the wind crossing them or greater, preferably twice as
great.
As mentioned earlier, this is not the same as the Betz or the
overall rotor efficiency. Here we can obtain efficiencies of 100%. If these
blade efficiencies average out to low values, then they risk affecting the
overall rotor efficiency of the machine, lowering it below the Betz efficiency
despite other measures taken to keep it high. We see the necessity now for
adding blades to windmill rotors that turn slowly. It helps boost the overall
machine efficiency where the efficiencies of the individual blades are low.
Considerations That Apply To The Verticals
Here are the derivations for the formulas for the energies and the %E for the verticals:



This might have been all that is needed to be said for the
verticals except for several important points that must be considered when
putting the above information relating to the blade velocity ratios and the
blade efficiencies to use for them.
The blade velocity ratio is a useful
defined quantity for use in understanding wind turbine rotor operation, all the
more so because it relates directly to the blade efficiency as described above.
However, for the verticals, a broader definition is applicable to cover the case
of the wind direction and the blade direction being something other than at
right angles to each other, such as when the blades are not on the frontal
centerline.
It must be kept in mind in these instances that it must be
defined as the blade velocity relative to the component of the wind velocity
parallel to the blade and divided by the component of the wind velocity at right
angles to the blade. This is simple enough in the case of the horizontals where,
unless the rotor is not facing directly into the wind, the two velocities are
always perpendicular to one other.
In all of the formulas provided above
and in previous chapters, the R value used for the verticals was defined as the
R value that applies at the moment the blade crosses directly in front of or
behind the rotor axis. This is usually at or near the point of maximum driving
force and energy production. As the blade moves away from this position the wind
is no longer at right angles to the blade motion.
So the blade velocity
relative to the component of the wind velocity parallel to the blade
becomes (V-Wcosa), where a is the rotor angle defined previously. In
addition, the component of the wind velocity at right angles to the blade
velocity becomes (Wsina). This causes
the effective R value to vary somewhat near the midpoint and then to increase to
large values approaching infinity at the neutral points, where the sina is zero. So it can be seen that the R
value used in all the previous work is near the minimum value that the rotor
normally sees during its rotation.
The effective blade velocity ratio, R,
then, can be seen in the general case to be equal to:
(V - W cos a) / (W sin a)
Below is a graph that demonstrates, based on these considerations, how the effective R value varies across the face of the blade frontal swept area from one side to the other. Five cases are shown, each case having V/W values taken at the blade midpoint of 1, 2, 3, 4, and 5, in succession. As can be seen, the R values tend to be somewhat lower on the downwind side as compared to the upwind side. The lowest curve, for a V/W of 1, goes to zero on the right, as would be expected for the blade traveling at a net zero relative velocity to the wind at this point.

Blade velocity ratios less than 1.1 to 1.25 are to be avoided for
efficiency reasons but, as was mentioned above, nothing much is gained for blade
velocity ratios much greater than 2, either, the point of diminishing returns.
If the Betz efficiency is being obtained by means of overall rotor design and
operation in other respects, high blade speeds can complicate matters in such
ways as being a source of noise or visual distraction or in such things as being
subject to greater aerodynamic drag and faster wear and tear. For fixed speed
machines, R values necessarily vary depending on the wind speed but it is clear
that maintaining the blade speed to wind speed ratio at or about the relatively
low value of 2 or 2.25 as shown on this graph for the verticals rotor frontal
wind capture area is all that is usually necessary.
This is not the case
for the horizontals. The R value most usually referenced is the R value at the
blade tip, otherwise known as the TSR or tip speed ratio. This is the highest
value of R the blade sees. For other locations on the blade closer to the hub,
the R value is less. In maintaining an R value of 2 or above along most of its
length for blade efficiency reasons, it is generally necessary for this TSR to
be valued to 4 or greater in proportion. This means that, based on this
reasoning alone, horizontals blades must normally run at higher velocities in
their power producing regions compared with the verticals, something that, if it
matters much, can be considered to be an inherent disadvantage. It is also true
that, even running at these lower R values, the verticals are subject to some
unavoidable aerodynamic drag during the relatively large amount of time their
blades spend at locations around their circuits where energy conversion is
low.
Important Formulas Based On The R Value
Now that the parameter R has been defined and its importance in
relation to the efficiency of the blade in producing energy at each increment
along its length has been determined, a few more formulas can be presented that
are based on these blade increment R values as well. Accordingly, discussed
below are formulas for the blade increment driving force, the blade increment
lateral force, and the blade increment energy creation, this last being obtained
from multiplying the blade driving force by the blade velocity.
Once it
is clear what is happening with each blade increment along the blade lengths,
then all these increments together can be viewed as "building blocks" in being
assembled together in determining the total forces acting on the blades and the
total energy created by them. A characteristic of most of this analysis is that
it assumes no flow separation is taking place and no parasitic drag is present.
These assumptions are normally not valid in practice. At low R values
approaching zero, there normally is flow separation present unless the blade
leading edge is made to have some camber or be round and bulbous rather than
"pointy". At high R values, parasitic drag becomes noticeable, netting out some
of the driving force and thus reducing the energy delivery unless, on the other
hand, the blade leading edge is straight with no camber or is sharp and
"pointy". Clearly, it becomes difficult to satisfy both of these conditions at
the same time with the same blade.
It also is assumed that the blade
increment pitch angle is zero. As we have seen in the above paragraphs, nonzero
pitch angles, both positive and negative, alter the forces and energy creation
in a way that is highly dependent on the value of R at its upper range of
values. For the time being we want to look at the effect of R on the blade
increment without the complication of pitch angle differences and using a pitch
angle of a nominal value of zero does this adequately enough. The effect of
pitch angle variations may be looked at separately elsewhere.
The first
formula, then, is for the blade increment driving force as is shown in the below
graph:

The formula is taken directly from previous chapters as reduced
for a pitch angle of zero. First, it is to be noticed that, for all values of R,
the driving force is generally proportional to the wind velocity squared. This
is always the wind velocity the blade sees immediately and locally at right
angles to the blade forward motion. For the horizontals, it means the wind
velocity the blade sees following in the wake of the previous blade during the
intervening time after it has removed some of its energy and velocity. For the
verticals, it means substantial changes to the wind velocity at right angles to
the blade as it moves around its circuit. These considerations affecting the
wind velocity apply here and in the below two formulas as well.
Once the
variation with wind velocity is is taken into account, then, the rest is easy.
When the blade is stopped or moving very slowly (low R), the value of the
multiplier factor as shown in the graph is about one. As the blade increases in
speed, the multiplier factor drops to about one half and stays there no matter
the blade velocity from then on (high R). It is characteristic of wind generator
blades, therefore, at zero degree pitch angles that they produce about twice as
much driving force or torque when they are moving slowly as when they are moving
fast.
This also applies to horizontals blade driving forces along their
lengths from root to tip (low R to high R). The driving force drops somewhat but
remains quite high at a constant value all the way out to the tip and this, of
course, encourages the lengthening of the blades in the by now classic
horizontals wind generator upgrade design process. The point of diminishing
returns occurs when the parasitic drag effects at high R values become
significant. The lateral forces on the blade, described next, also play a role
in limiting blade lengths. But until then little stands in the way of rotors of
larger and larger diameters that profit from this additional blade
length.
The second formula is for the blade increment lateral force as
shown in the below graph:

This formula is also taken directly from previous chapters as
reduced for a pitch angle of zero. Again, it is to be noticed that, for all
values of R, the lateral force is generally proportional to the wind velocity
squared. It is important to minimize the lateral force and help is available in
either designing the blade for stall regulation or in depitching it (increasing
the pitch angle in a positive sense) to avoid excessive lateral forces when
necessary. When the blade is stopped or moving very slowly (low R), the value of
the multiplier factor as shown in the graph is about one. As the blade increases
in speed, the multiplier factor increases and thereafter assumes a somewhat
linear increase with blade velocity (high R). This, of course, is despite the
pitch angle being zero. Again, it must be emphasized that, for a fixed wind
speed, the blade "bend-back" (lateral) force increases linearly with blade
velocity, something not often realized.
This also applies to horizontals
blade lateral forces along their lengths from root to tip (low R to high R).
While the driving forces remain level out to the blade tips, as noted above, the
lateral forces, which are typically greater to begin with, go on to increase in
a linear fashion and so can reach values that are much higher by large factors.
These forces must be absorbed and accommodated since, after all, this is how
wind generator blades do their work in stopping or slowing the wind.
This
point bears repetition. While the blade driving forces remain constant with
blade speeds and along blade lengths out to their tips, the lateral forces
increase in a linear fashion and can reach much greater values.
The third
formula is for the blade increment energy creation as shown in the below
graph:

This formula is also taken directly from previous chapters as
reduced for a pitch angle of zero. It is seen, of course, to be equal to the
formula for the driving force provided earlier multiplied by the blade forward
velocity. It is to be noticed that, for all values of R, the energy creation is
generally proportional to the wind velocity cubed. When the blade is stopped or
moving very slowly (low R), the value of the multiplier factor as shown in the
graph is zero or close to zero. This is also the place where the driving force
is at its maximum as discussed earlier. It is one of those odd things about wind
generator blades that those times when the blade torque is at its highest are
also the times when the energy delivery is at its lowest. This should help in
facilitating startups when necessary if measures are also taken to eliminate
flow separation.
The energy delivery by the blade increases, then, as
seen above, in a linear fashion with increasing R (high R). This same effect is
observed by sailboats when sailing close hauled in that their sails see greater
apparent winds with greater forward speeds and so, in succinct terms and to a
certain extent, the faster they go the faster they go. Unlike sailboats,
however, as mentioned above under the formula for the driving force, wind
generator blades can only rotate so fast before the wind velocity seen by each
blade following in the wake of the previous blade, which has removed some of the
wind energy, begins to be reduced from that of the ambient wind velocity,
bringing to an end any further gains.
But this still applies to
horizontals blade energy creation along the blade lengths from root to tip (low
R to high R). It is to be expected that the tips would provide the most
significant energy input since they cover the greatest distance while the blades
go around their circuits. Again, the considerations mentioned above apply and
other factors become involved with increasing blade lengths.
Finally
A thought that should be kept in mind is that the Betz analysis
states that for wind turbine rotors the wind speed seen at the plane of the
swept area is equal to the average of the upwind (ambient) and downwind air
speeds. If the machine is running at the maximum efficiency, the downwind wind
speed is one third of the upwind wind speed and the average between them is two
thirds. So when calculating the R value for the blades, this lower value should
be used and not the full ambient windspeed. This increases R values, normally a
good thing. And it applies to both the horizontals and verticals
configurations.
No one ever said that these analyses would be easy reads
and often this material is entered upon with a certain amount of hesitation. But
in going through it, there is no doubt that some valuable insights are gained.
One of the most ambitious is that wind energy is still in its infancy as of this
writing. Let's hope that some of the obstacles to development that have stood in
the way are removed as things unfold and the potentials that are there are
realized in greater measure.